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The Pro-Magnet is activated by a foot click or rubber mallet, thus fixing the magnet box firmly to the steel formwork surface. Even if a tool is required to release the magnets, time and effort is saved because the integrated adhesive force is reliable and thus the number of magnets required can be minimised over the formwork length.
Flexibility
The standardised hole spacing of the screw connections for attachments and adapters on the magnet box ensures that the magnet boxes can be used flexibly in the long term. Among other things, the SPB is also the basis for the form-work systems Easy Form, MST (Modular Formwork Beam) and PSV (Pro System Vario), which, in addition to the magnet box, provide a modular system of standardised components that offers a flexible formwork solution for most applications.
Wide range of accessories
Another useful addition is a set of attachment brackets, which are available in different heights. With 2- or 3-sided combination angles, recesses in particular can be formed very well. Another category consists of adapters for holding down the formwork skin, either with a fixed height or as a variant with a hold-down bar to which a profile hold-down can be securely clamped in a height-adjustable manner.
Special solutions for radius formwork, for stairs or for welding on a steel formwork skin are also part of the company's extensive repertoire.
The SPB magnet box can also be used with repetitive element geometries to avoid re-adjustment. The HT stop adapter as an accessory for the SPB 900 (900 kg adhesive force) consists of a foldable stop bracket that is folded approx. 80 mm away from the formwork when stripping the formwork. When shuttering again, the same geometry can be produced with the adapter folded forward again without having to re-adjust.
Article Guidance:
1. Achieve template flexibility
2. Implement template ease of use
3. Effectively save costs and improve efficiency
The field of production of precast concrete elements requires precision, efficiency and cost-effectiveness. To achieve this, advanced solutions in the form of integrated electric box fixing magnets are crucial. You can learn more about magnets.In this article we’ll take a closer look at its many benefits in terms of flexibility, ease of use, and cost savings.
1. Achieve template flexibility
1.1. Tailor-made according to the template
A key aspect of the electric box fixing magnet’s versatility lies in the clever design of the formwork system. The steps are tailored according to the actual size and connection method of the template to achieve seamless and flexible combination. This thoughtful design enhances the convenience of disassembly and assembly and ensures safe and stable fixation.
It is crucial to choose a building insert suction cup that meets your suction requirements. The wise choice of suction cups ensures a secure fixation of the mold table, thus simplifying the prefabrication process. Designed for quick and easy use, these construction suction cups simplify workflow by allowing them to be placed where needed and quickly removed when the job is complete.
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1.2. Clever design of magnetic structure
The design of the magnetic structure plays a key role in ensuring flexibility. By intelligently combining various shapes, these fixed magnets can accommodate wire boxes of different sizes and configurations. The design and production of the formwork system conforms to the specific dimensions and connection methods of the formwork, making it flexible in combination, easy to disassemble and firmly fixed.
2. Implement template ease of use
2.1. Completely change the positioning through the rotatable junction box
One notable application for electric box fixing magnets is positioning junction boxes within molds. Unlike traditional methods involving nails and rivets, the integration of magnetic suction cups revolutionizes the process. After the junction box is inserted into the mold, it can be easily rotated and the direction can be adjusted at will. The need for precise positioning only arises once and the mold can be used seamlessly from bottom to top.
This innovative approach eliminates the use of traditional fixing elements such as nails and rivets, which not only hinder the demoulding process but also increase its complexity. The magnetic wire box has pre-embedded magnets, no drilling required, and no traces left on the surface of the object. The simplicity of this operation means significant savings in time and labor.
2.2. Maintenance-free demoulding
Once disassembled, the magnetic mounts exhibit a unique feature - they do not cause damage to the junction box. This results in a virtually maintenance-free experience with the added advantage of recyclability. electric box fixing magnets can be seamlessly reused with formwork, contributing to sustainable and environmentally friendly construction practices.
The design of the magnetic structure plays a key role in ensuring adaptability. By intelligently combining a variety of shapes, these retaining magnets can accommodate pipe and wire boxes of varying sizes and configurations. The design and production of the formwork system conforms to the specific dimensions and connection methods of the formwork, making it flexible in combination, easy to disassemble and firmly fixed.
3. Effectively save costs and improve efficiency
The magnets used in this advanced system are carefully selected. Choosing magnets with strong magnetic properties, compact dimensions and high energy is critical to ensuring the overall efficiency of the precast concrete production process. Uses small embedded magnets to facilitate loading, unloading and transportation of the wire box.
In the field of precast concrete production, the integration of electric box fixing magnets emerges as a transformative solution, offering many advantages such as stability, flexibility, ease of use and cost savings. HULK Metal can provide one-to-one solutions for the selection of electric box fixing magnets, design of formwork systems, and various applications of electric box fixing magnets, leading to a paradigm shift towards a leaner, more sustainable and more cost-effective building future!
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