The importance of a generator can never be emphasised enough. Generators, particularly standby generators are integral in a business continuity plan.
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When there&#;s a black, brownout, bad weather or any other unprecedented incident which causes your power to go out &#; generators step in to restore power whenever the regular power grid is interrupted. That being said, it&#;s always crucial to regularly do electric generator servicing to ensure your generator is always up and running at all times.
So, when a generator overload occurs &#; it can put your business at risk; whether it&#;s money-wise or operational-wise. You need to be able to spot the signs of a generator overload and immediately have it checked and serviced immediately.
Below, we have compiled a couple of pointers to take note of when it comes to a generator overload.
A drop in power output
When you notice a reduction of power output in your generator &#; it&#;s a clear sign of a generator overload. This happens when the generator only requires a little amount of an output of power &#; but the generator ends up using more power than necessary.
As a result, the work done by the generator is cut in half due to the overload and leads to poor performance.
Starts to overheat
Hear any loud noises? Starting to feel the heat from the equipment even more than usual? Or are the fans running extra excessively because it&#;s trying to cool itself?
All these are indications of a generator overload. One possible reason why overheating occurs is due to the lack of protection from a circuit breaker.
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A generator overload may even cause intermittent power to rise which will cause damage to any other equipment which are directly connected to your generator.
Soot becoming apparent in the exhaust
Last but not least, it&#;s when soot starts to appear in the exhaust of your generator. Generally, it is completely normal to have dark exhaust due to the existence of carbon particles &#; but leftover soot, on the other hand, is not.
Potential reasons for the appearance of soot include poor filtering, a clog, among many other factors. But at the end of it &#; it&#;s due to the fact that there&#;s a defect in the generator.
Although you are able to spot the signs of an overloaded generator &#; sometimes, the consequences still remain inevitable. In that case, you may need to consider doing generator rewinding to get your equipment back to its original condition. But before that &#; here&#;s what to know before the situation negatively impacts your business in a way that cannot be salvaged:
When all is said and done, what really matters is the measurement of your starting and running watts when you intend to operate your generator. With an estimated number of needed watts &#; just adding another twenty or thirty percent will suffice.
However, remember that doing generator overhauling will benefit your equipment and your business greatly. You will discover if there&#;s a fault in your equipment which needs servicing or determine whether it&#;s time for a replacement.
I posted the link to the panel. The original wire for the generator was (4) watt lights plus (1) 15A 240v twistlock plus (1) 20A 120v outlet. the outlets had breakers but not the lights. All were in parallel. that's why I rewired it. I guess it's not an issue since most people don't use these for power.
Now the generator output is directly wired to the incoming lugs of the two pole circuit breaker I mentioned, and the output is wired to the 30A twistlock and lights, which are downstream of my 25A breaker.
My only concern is that the breaker won't be sensitive enough to overloading the generator since it wasn't intended for this purpose. I already did it, but have noticed that it will allow light overloads of a few amps without tripping.
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