Crimped Wire Mesh is made of wires that are pre-crimped or bent before weaving. The pre-crimp action enables the warp and shute wires to nest safely within each other avoiding any movement among them and assuring accurate and consistent hole size. Crimped Wire Mesh is more durable and rigid than other mesh types.
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Crimped Wire Mesh Applications
It is used in mining, coal factories, building and construction sites, for roasting of flour food, petrochemical industry, construction machinery security etc. It is used in industries where sieving is imperative. These mesh cloth screens are installed in series to produce and separate the finest set of particles of chemicals, fertilizers, cement and medicines. Crimped wire mesh is constructed using good quality materials to provide prolong service.
Crimped wire mesh weaving styles are offered are simple crimping, double crimping and locked crimping.
Heanjia produces the highest quality pre-crimped woven wire mesh products which are different from the plain weave mesh in which each wire undergoes a crimping process before mesh assembly. The great speed crimpers at our production unit utilize precision cut crimping wheels that figure every wire to hold intersections on an infinite count of mesh sizes. Without a definite crimp, Plain woven mesh gives low reliability and shape that makes it tough to use with. It can cause more investment of capital and time for the customer. The basic Heanjia’s crimp styles are the root of regular high quality firm wire mesh. Moreover, using hundreds of tools, we are able to design and seize new wheels within the shortest time. Our extensive pair of crimp, spacing and wire diameter enables the customers to choose a mesh that offers priceless results. So allow us to produce the suitable combination for wire cloth application requirements.
Crimped weave mesh materials
Pure Metals
Nickel Alloys
Heating Alloys
Stainless Steels
Mesh size
Up to 100m x 5m (l x b)
Further services
Cleaning, slitting, shearing, calendaring, stretching & annealing
Technical Specification of Crimped Wire Mesh
Specification List of Crimped Wire Mesh(Partly)
Wire Diameter mm
Mesh
Wire Diameter mm
Mesh
2.0 — 1.6
3
1.0–0.6
10
1.8 — 1.2
3.5
0.8–0.5
12
1.6 — 0.7
4
0.7–0.5
14
1.6 — 0.6
5
0.60–0.4
16
1.5–0.8
6
0.6–0.4
18
1.2–0.7
8
0.5–0.35
20
1.5
10
1.9
20
1.6
10
2.0
20
1.5
12
1.9
25
1.6
12
2.0
25
1.5
15
2.5
20
1.6
15
2.6
20
1.9
10
2.5
25
2.0
10
2.6
25
1.9
12
2.5
30
2.0
12
2.6
30
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1.9
15
3.0
25
2.0
15
3.2
25
1.9
18
3.0
30
2.0
18
3.2
30
4.0
19×9
1.2
5.5×1.5
3.5
18×8
1.0
4.5×1.2
3.2
16×7
0.8
4.0×1.0
2.9
15×6
0.7
3.5×0.9
2.6
13.5×5
0.7
3.3×0.8
2.3
11.5×4
0.6
3.0×0.7
2.0
10×3.5
0.5
2.7×0.6
1.8
9×3
0.5
2.3×0.5
1.6
8×2.5
0.4
1.9×0.4
1.4
7×2
0.3
1.5×0.3
Crimped mesh is a type of heavy mesh screen woven of crimped steel wire. Also known as space cloth. The wires pre-crimped stay and maintain an accurate mesh structure with added strength and rigidity. This rigid woven wire cloth is widely used in mining, guarding and other uses.
Crimping patterns: Double crimp, lock crimp, intermediate crimp.
Materials: Galvanized steel, Stainless steel, black iron, high carbon steel, Mn steel.
Applications: Mining / quarry, industrial partition, agriculture, etc.
Hole types: Diamond, square, rectangular.
OUR Capabilities
Wire Types of Pre-crimped Screen Fabrics
1. Mild Steel / Low Carbon Steel
2. Black wire: Black steel wire, also known as high carbon steel wire with greater hardness. With added manganese, it is called high manganese crimped wire mesh with increased wearing resistance. Commonly used in the mining screen mesh. Common manganese steel used:45 # Mn, 65 # Mn.
3. Galvanized wire: applied to crimped wire mesh with small wire diameter, used to make wire mesh barbecue.
4. Galvanized Redrawing Wire:
Compared with galvanized steel wire, the redrawing wire has one time less annealing processing as detail listed below:
Average galvanized wire production process is: Rod - Drawing - annealing - drawing - annealing - galvanized.
Redrawing wire production process is: Rod - Drawing - annealing - Zinc Plating - Drawing.
As a result of the processing difference, galvanized redrawing wire has more strength compared with common galvanized wire, less good corrosion resistance and it costs less.
5. Stainless steel wire: SUS304, 316, 304L, etc.
Galvanized Wire Mesh Partitions, for Security and Fencing Uses
Woven wire mesh panels, specifications: 2inch x 1inch rectangular hole, 10 BWG steel wire, precrimped
Quarry Screen Crimped Mesh
Selvedged crimped manganese steel mesh, plain weave, with uniform and durable wave structures, for screening and sifting in mine
Hooked vibrating screen wire mesh, of Manganese steel 65 # Mn., supplied specification for Malaysia Market
48" x 95" x 3/16" Apture x 2.5mm wire diameter
48" x 95" x 7/8" Apture x 7.1mm wire diameter
Designed with hook at the end, combined with steel plate, by the curve in 60 degree at both side 48".
Barbecue Grill Mesh
Woven wire mesh square hole crimped wire for BBQ
Barbecue netting made of pre-crimped wire mesh, stainless steel, zinc coated or chrome plated.
Sizes: 110mmx110mm / 150x150 / 210x270 / 220x220 / 220x300 / 450x300 / 500x390 / 600x400 / 650x450750x450 / 800x500.
Wire Mesh Flooring for Pig Breeding
Heavy type crimped mesh used as flooring for animal cage in agricultural breeding industry.
ips: Weight Calculation of Crimped Mesh
Crimped wire mesh can be calculated according to the following formula : square meter weight (kg) = wire diameter × wire diameter ×mesh count ÷ 2 × n [ Note: mesh count = 25.4 ÷ ( aperture + wire diameter ) ]
When large crimped wire mesh or crimped intermediate weaving, n= 1.13, in the fine wire diameter, it is 1.1. It is referred as large wire diameter when it is 4mm up.
Machine Capabilities
We supply semi-automatic heavy type crimped mesh machine and automatic machines for weaving of light type crimped meshes.
Also known as Heavy Type Crimped Mesh Weaving Machine, Mining Mesh Machine.
The machine controls operating speed by variable frequency motor and can achieve the maximum weaving speed and a fully automated, programmable, high efficiency production within the requirement scope of the wire diameter and mesh opening.
This machine operates in the form of crimping before weaving, with weft wire feeding by hand and automatic feeding of warp wire, designed for thick wire.
Weaving of steel wire / bar: 2mm to 6mm
Finished products: Heavy screen wire mesh, mining screen, etc.
Features: Simple operation, non-broken weft wire, high efficiency, stable mechanical properties.
Also known as Light type machine
Automatic Wire Mesh Crimping Machine can be divided into one-off machine, universal machine and whole machine crimping machine.
One-time wire mesh crimping machine comes with a one-time set of embossing dies, the weft wire can be crimped and woven with the fixed warp wire. The universal wire mesh machine can achieve crimping and weaving with one set of mold. It can produce crimped wire mesh with a variety of mesh openings with one machine by adjusting. With crimped warp wire, it can weave fully automatically.
Features:
The machine will automatically stop and alarm with weft wire or warp wire mistakes, CNC control, easy operation, multi mesh openings with changing of molds.
Fully automatic weaving machine is designed for weaving of steel wire: 0.4- 2mm.
Finished products: Crimped mesh of wire diameter 0.4mm to 2.0mm, mesh opening size 1.5 × 1.5-15 × 15mm ², roll size 0.9m to 2.5m width.
Suitable for barbecue crimped mesh, crimped mesh, partition panels, light fencing, etc.
This type of crimped wire mesh machine can automatically operate from weft wire crimping to wire mesh weaving with crimped warp wires. Weaving shuttle speeds of up to 30-50 times per minute.weaving shuttle speeds of up to 30-50 times per minute.
Model x Whole Machine Size (Length x Width x Height ) mm3 x Weaving Width (m)
MCM1.0: (1850×2700×1350) x 1500x1.0
MCM1.2: (1850×3000×1350) x 1550 x 1.2
MCM1.3: (1850×3150×1350) x 1600x 1.3
MCM1.5: (1850×3350×1580)x 1800 x1.5
MCM1.8: (1850×3700×1580)x 2020 x1.8
MCM2.5: (1950×4300×1650)x 2350 x2.5
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