How to Choose the Right Grating for Your Application

13 May.,2024

 

How to Choose the Right Grating for Your Application

Which Grating Type Makes the Most Sense?

How to Choose the Right Grating for Your Application

Which Grating Type Makes the Most Sense?

McNICHOLS carries a vast inventory of Gratings that is diverse in construction, material, and purpose. With the variety of Grating available, we know determining the right fit for your design and functional needs can be overwhelming. That is where we come in. At McNICHOLS, it is our goal to make your ordering as smooth and simple as possible, so we are eager to share a few tips to make this process seamless for you.

New and creative uses constantly employ Bar Grating, Plank Grating, and Fiberglass Grating. Although walkway applications most frequently utilize them. But how do you determine which of these categories is best suited for your pathway? Below, we will discuss the benefits, usage, and specifications of each category. We hope that this guide will ease your decision-making process and lead you to the perfect Grating for your application.

BAR GRATING

Many consider Bar Grating an ideal option when they require high levels of strength and durability. Its high-performance yet low-maintenance characteristics function well in rugged and severe environments. When you determine the right Bar Grating item for your project, envisioning exactly how you will use the product is the first helpful step. For example, will your item be carrying heavy vehicular loads, or will it be a walking surface for pedestrian traffic?

In some cases, it may be a uniform load, where the full weight of a machine or object is resting on the entire span of the panel. Sometimes, a concentrated load places stress on the panels, causing a change in the pounds per foot weight capacity compared to a uniform load, as it covers a smaller area in relation to the grating. We always recommend that you consult the correct load table before making your decision.

BAR GRATING CONSTRUCTION TYPE

Once you have the intended application in mind, the next thing to decide is Bar Grating Construction type: either Welded, Heavy-Duty Welded, Swage-Locked, or Press-Locked. Our Welded Bar Grating is durable and versatile and is therefore one of the most popular Bar Grating choices. Heavy-Duty Welded construction offers the highest durability and security, making it a popular choice in areas with vehicular traffic for increased strength and carrying capacity. McNICHOLS manufactures the majority of its Swage-Locked Bar Grating from Aluminum, giving it a high strength-to-weight ratio. The flush surface and closely spaced bearing bars optimize Press-Locked Bar Grating. This low percentage of open area qualifies some Press-Locked items to be ADA-compliant.

Strength, weight, environment, and aesthetics are all factors that will help you determine the primary material, whether it be Aluminum, Carbon Steel, Galvanized Steel, or Stainless Steel. Don't forget to decide whether you would like a Smooth, Serrated, or Grooved surface, depending on your traction needs.

It is important to note that these are just some of the considerations when specifying Bar Grating. Details such as series type, product spacing, bar size and shape, percent open area, and span are key to choosing the right product for your application.

PLANK GRATING

Plank Grating is a popular choice for applications where traction and slip resistance are the highest priorities. When used conventionally, these products provide secure footing on rooftop walkways, catwalks, stairs, and more.  Similar to Bar Grating, keeping your application at the forefront will guide you when choosing the specifications of your item.

For example, consider the environment the item will be installed in. Will your product be in an environment with low temperatures where large portions of ice and snow need to pass through? Knowing such functional needs will help direct you to the Plank Grating item that will perform best in your final application.

PLANK GRATING CONSTRUCTION TYPE

Construction types for Plank Grating include Plank and Walkway (both available in Heavy-Duty options), Interlocking, and Extruded Interlocking. Our standard Plank Grating is a one-piece construction flooring product that has aggressive serrations, raised buttons, or other slip-resistant surface features. It is frequently found in applications that will be exposed to inclement and harsh weather, as its characteristic openings allow for the passage of snow, ice, mud, oils, and more. Walkway also has similar slip-resistant surfaces. However, unlike standard Plank, Walkway is designed for elevated pathways. It features unique upturned side channels to ensure safety within these raised walking areas. If you are looking for a product to cover a large span and not a single pathway, Interlocking, and Extruded Interlocking Plank Gratings are popular choices for their ability to easily and seamlessly link together with adjoining planks. Other Construction types include Ladder Rung Plank and Stair Tread Plank.

The application will also influence factors such as gauge/thickness, channel depth/height, series type, primary material, percent open area, and span.

FIBERGLASS GRATING

Fiberglass Grating is optimal for harsh environments because of its corrosion-resistant nature and variety of fire-retardant resin options. Because of this, many applications of these products are found outdoors or in other severe settings.

To determine Fiberglass resin and type, you must first assess the amount of durability, fire-retardancy, and corrosion resistance the application requires. For example, industries frequently use our SVF Vinyl Ester in environments where they require the highest level of durability and corrosion resistance.

On the other hand, we also offer various compositions of non-fire-retardant resins for less demanding conditions. Each resin and type possesses its own strengths, such as SFF Polyester which is food-grade (nontoxic) and often used in kitchen applications. A chart of information on our resin offerings is available on our Fiberglass Grating Resource page.

FIBERGLASS GRATING CONSTRUCTION TYPE

You can specify these resins and types for either Molded or Pultruded construction types, depending on your project requirements. Depending on the desired construction type, you can customize the product surface with features that range from a Concave Molded exterior to Fine Grit, Medium Grit, and Coarse Grit offerings that increase traction in slippery environments. Application and environmental factors will also influence details such as color, span, percent open area, and size.

Summary

Regardless of the desired category, it is important to confirm that your chosen Grating will be able to handle the loads your application will require. The load tables available on our product resource pages make it easy to calculate and confirm load capacity for all our Gratings. Also on our Product Resource pages, you will find plenty of charts, lists, and details that can provide more comprehensive information about our Grating offerings.

We hope this guide has been helpful in your process to find the Grating item best suited for your project. If you still have questions or would like more personalized help in determining product needs, we are ready and Inspired to Serve® you at 866.252.9064, sales@mcnichols.com, or via Live Chat on mcnichols.com.

Different Steel Grating Types for Various Applications

Different Steel Grating Types for Various Applications


The steel grating is widely used as platform, grating ceiling and stair tread.

The steel grating is widely used as platform, grating ceiling and stair tread.

There are many types of steel gratings, such as welded steel grating, press-locked bar grating, dense, compound and heavy duty grating. Steel grating is widely used for different projects petro-chemical industry, firepower electric generation, water power industry, harbor and docks, pharmacy, paper making and so on. In addition, steel gratings are to be platform, grating ceiling, stair tread and poultry house floor, gully well and tree pool cover.

Steel grating types.

Steel grating type 1 includes 30/100 and 30/50 series. This type steel grating is widely used for the industrial field. This steel grating owns the best resistance force for the surface. The steel grating of 50 mm cross pitch owns the ability that could resist the force from lateral impact.


Schematic diagram of 30/50 and 30/100 series steel grating.

Schematic diagram of 30/50 and 30/100 series steel grating.

Steel grating type 2 includes 40/100 and 40/50 series. This type steel grating has low cost and it's light. It is good to use for the field whose span is small. This kind of steel grating could meet the wide needs for the production. The steel grating could be used as the enclosure, fence, factory gate, machine protective cover and so on. The bearing bar pitch could be 30 mm, 60 mm, 90 mm,120 mm, 150 mm or 40 mm, 80 mm, 120 mm, 160 mm, 200 mm. The cross bar pitch could be 100 mm, 200 mm, 300 mm, 400 mm and 500 mm.


Schematic diagram of 40/50 and 40/100 series steel grating.

Schematic diagram of 40/50 and 40/100 series steel grating.


Compound steel grating is composed of checkered plate with willow leaf pattern and steel grating.

Compound steel grating is composed of checkered plate with willow leaf pattern and steel grating.

Steel grating type 3 is exploited for the mining industry. It's used as the platform for the processing plant and transfer station. The compound steel grating is composed of checkered plate on sealed surface and steel grating. It could be constituted with any type steel grating and different thickness checkered plate. But we usually use the G323/40/100 or the G323/60/100 steel grating as the base and the checkered plate with 3 mm thickness is used as sealing plate. As thermal stress may cause shape distortion after hot-dip galvanizing treatment, especially when choosing large spacing grating, it's not easy to flatten. So special attention should be paid when choosing grating types.

The service life for the hot dipped galvanized steel gratinggalvanized steel grating.

Table 1: Steel grating service life The usage field Dry wilderness Wilderness Littoral Industry Sea Harsh sea and industry Service life (year) 35 40 45 60 95 100

The width and length of steel grating.

The length of the steel grating means the lengthways of the bearing bar. The width means the size of the cross bar. On the lengthwise direction there should be supports on the both sides of the steel grating. The support is not necessary for the width direction of the steel grating. For the gully, the width of the gully is the length of the steel grating and along the lengthways direction is the width of the steel grating. The width of the steel grating is usually 1 m. For the corridor, its width is the length of the steel grating.

 

Inquiry for Our Product

Anping Mengke Wire Mesh Manufacture Co., Limited
E-mail: samuel@enzarindustry.com

When you contact us, please provide your detail requirements. That will help us give you a valid quotation.

Full Name

*

E-mail Address

*

Country Code

*

+ Phone Number

*

Your Website

Message

*

McNICHOLS carries a vast inventory of Gratings that is diverse in construction, material, and purpose. With the variety of Grating available, we know determining the right fit for your design and functional needs can be overwhelming. That is where we come in. At McNICHOLS, it is our goal to make your ordering as smooth and simple as possible, so we are eager to share a few tips to make this process seamless for you.

New and creative uses constantly employ Bar Grating, Plank Grating, and Fiberglass Grating. Although walkway applications most frequently utilize them. But how do you determine which of these categories is best suited for your pathway? Below, we will discuss the benefits, usage, and specifications of each category. We hope that this guide will ease your decision-making process and lead you to the perfect Grating for your application.

BAR GRATING

Many consider Bar Grating an ideal option when they require high levels of strength and durability. Its high-performance yet low-maintenance characteristics function well in rugged and severe environments. When you determine the right Bar Grating item for your project, envisioning exactly how you will use the product is the first helpful step. For example, will your item be carrying heavy vehicular loads, or will it be a walking surface for pedestrian traffic?

In some cases, it may be a uniform load, where the full weight of a machine or object is resting on the entire span of the panel. Sometimes, a concentrated load places stress on the panels, causing a change in the pounds per foot weight capacity compared to a uniform load, as it covers a smaller area in relation to the grating. We always recommend that you consult the correct load table before making your decision.

BAR GRATING CONSTRUCTION TYPE

Once you have the intended application in mind, the next thing to decide is Bar Grating Construction type: either Welded, Heavy-Duty Welded, Swage-Locked, or Press-Locked. Our Welded Bar Grating is durable and versatile and is therefore one of the most popular Bar Grating choices. Heavy-Duty Welded construction offers the highest durability and security, making it a popular choice in areas with vehicular traffic for increased strength and carrying capacity. McNICHOLS manufactures the majority of its Swage-Locked Bar Grating from Aluminum, giving it a high strength-to-weight ratio. The flush surface and closely spaced bearing bars optimize Press-Locked Bar Grating. This low percentage of open area qualifies some Press-Locked items to be ADA-compliant.

Strength, weight, environment, and aesthetics are all factors that will help you determine the primary material, whether it be Aluminum, Carbon Steel, Galvanized Steel, or Stainless Steel. Don't forget to decide whether you would like a Smooth, Serrated, or Grooved surface, depending on your traction needs.

It is important to note that these are just some of the considerations when specifying Bar Grating. Details such as series type, product spacing, bar size and shape, percent open area, and span are key to choosing the right product for your application.

PLANK GRATING

Plank Grating is a popular choice for applications where traction and slip resistance are the highest priorities. When used conventionally, these products provide secure footing on rooftop walkways, catwalks, stairs, and more.  Similar to Bar Grating, keeping your application at the forefront will guide you when choosing the specifications of your item.

For example, consider the environment the item will be installed in. Will your product be in an environment with low temperatures where large portions of ice and snow need to pass through? Knowing such functional needs will help direct you to the Plank Grating item that will perform best in your final application.

PLANK GRATING CONSTRUCTION TYPE

Construction types for Plank Grating include Plank and Walkway (both available in Heavy-Duty options), Interlocking, and Extruded Interlocking. Our standard Plank Grating is a one-piece construction flooring product that has aggressive serrations, raised buttons, or other slip-resistant surface features. It is frequently found in applications that will be exposed to inclement and harsh weather, as its characteristic openings allow for the passage of snow, ice, mud, oils, and more. Walkway also has similar slip-resistant surfaces. However, unlike standard Plank, Walkway is designed for elevated pathways. It features unique upturned side channels to ensure safety within these raised walking areas. If you are looking for a product to cover a large span and not a single pathway, Interlocking, and Extruded Interlocking Plank Gratings are popular choices for their ability to easily and seamlessly link together with adjoining planks. Other Construction types include Ladder Rung Plank and Stair Tread Plank.

The application will also influence factors such as gauge/thickness, channel depth/height, series type, primary material, percent open area, and span.

FIBERGLASS GRATING

Fiberglass Grating is optimal for harsh environments because of its corrosion-resistant nature and variety of fire-retardant resin options. Because of this, many applications of these products are found outdoors or in other severe settings.

To determine Fiberglass resin and type, you must first assess the amount of durability, fire-retardancy, and corrosion resistance the application requires. For example, industries frequently use our SVF Vinyl Ester in environments where they require the highest level of durability and corrosion resistance.

On the other hand, we also offer various compositions of non-fire-retardant resins for less demanding conditions. Each resin and type possesses its own strengths, such as SFF Polyester which is food-grade (nontoxic) and often used in kitchen applications. A chart of information on our resin offerings is available on our Fiberglass Grating Resource page.

FIBERGLASS GRATING CONSTRUCTION TYPE

You can specify these resins and types for either Molded or Pultruded construction types, depending on your project requirements. Depending on the desired construction type, you can customize the product surface with features that range from a Concave Molded exterior to Fine Grit, Medium Grit, and Coarse Grit offerings that increase traction in slippery environments. Application and environmental factors will also influence details such as color, span, percent open area, and size.

Summary

Regardless of the desired category, it is important to confirm that your chosen Grating will be able to handle the loads your application will require. The load tables available on our product resource pages make it easy to calculate and confirm load capacity for all our Gratings. Also on our Product Resource pages, you will find plenty of charts, lists, and details that can provide more comprehensive information about our Grating offerings.

Contact us to discuss your requirements of Electro galvanized welded wire mesh. Our experienced sales team can help you identify the options that best suit your needs.

We hope this guide has been helpful in your process to find the Grating item best suited for your project. If you still have questions or would like more personalized help in determining product needs, we are ready and Inspired to Serve® you at 866.252.9064, sales@mcnichols.com, or via Live Chat on mcnichols.com.

Different Steel Grating Types for Various Applications

Different Steel Grating Types for Various Applications


The steel grating is widely used as platform, grating ceiling and stair tread.

The steel grating is widely used as platform, grating ceiling and stair tread.

There are many types of steel gratings, such as welded steel grating, press-locked bar grating, dense, compound and heavy duty grating. Steel grating is widely used for different projects petro-chemical industry, firepower electric generation, water power industry, harbor and docks, pharmacy, paper making and so on. In addition, steel gratings are to be platform, grating ceiling, stair tread and poultry house floor, gully well and tree pool cover.

Steel grating types.

Steel grating type 1 includes 30/100 and 30/50 series. This type steel grating is widely used for the industrial field. This steel grating owns the best resistance force for the surface. The steel grating of 50 mm cross pitch owns the ability that could resist the force from lateral impact.


Schematic diagram of 30/50 and 30/100 series steel grating.

Schematic diagram of 30/50 and 30/100 series steel grating.

Steel grating type 2 includes 40/100 and 40/50 series. This type steel grating has low cost and it's light. It is good to use for the field whose span is small. This kind of steel grating could meet the wide needs for the production. The steel grating could be used as the enclosure, fence, factory gate, machine protective cover and so on. The bearing bar pitch could be 30 mm, 60 mm, 90 mm,120 mm, 150 mm or 40 mm, 80 mm, 120 mm, 160 mm, 200 mm. The cross bar pitch could be 100 mm, 200 mm, 300 mm, 400 mm and 500 mm.


Schematic diagram of 40/50 and 40/100 series steel grating.

Schematic diagram of 40/50 and 40/100 series steel grating.


Compound steel grating is composed of checkered plate with willow leaf pattern and steel grating.

Compound steel grating is composed of checkered plate with willow leaf pattern and steel grating.

Steel grating type 3 is exploited for the mining industry. It's used as the platform for the processing plant and transfer station. The compound steel grating is composed of checkered plate on sealed surface and steel grating. It could be constituted with any type steel grating and different thickness checkered plate. But we usually use the G323/40/100 or the G323/60/100 steel grating as the base and the checkered plate with 3 mm thickness is used as sealing plate. As thermal stress may cause shape distortion after hot-dip galvanizing treatment, especially when choosing large spacing grating, it's not easy to flatten. So special attention should be paid when choosing grating types.

The service life for the hot dipped galvanized steel grating.

Table 1: Steel grating service life The usage field Dry wilderness Wilderness Littoral Industry Sea Harsh sea and industry Service life (year) 35 40 45 60 95 100

The width and length of steel grating.

The length of the steel grating means the lengthways of the bearing bar. The width means the size of the cross bar. On the lengthwise direction there should be supports on the both sides of the steel grating. The support is not necessary for the width direction of the steel grating. For the gully, the width of the gully is the length of the steel grating and along the lengthways direction is the width of the steel grating. The width of the steel grating is usually 1 m. For the corridor, its width is the length of the steel grating.

 

Inquiry for Our Product

Anping Mengke Wire Mesh Manufacture Co., Limited
E-mail: samuel@enzarindustry.com

When you contact us, please provide your detail requirements. That will help us give you a valid quotation.

Full Name

*

E-mail Address

*

Country Code

*

+ Phone Number

*

Your Website

Message

*

If you want to learn more, please visit our website 2x2" galvanized welded wire mesh roll.